The history of crude oil desalting dehydration plant ddp has been marked in progressive phasesthe simple gravity settling phase, the chemical treatment phase, the electrical enhancement phase and the dilution water phase. Some contaminants occur naturally in the crude oil and others are accumulated in the upstream process. Influence of key parameters on crude oil desalting. Modelling and optimising of crude oil desalting process. Optimization of operating parameters of oil desalting in southern. Understanding the process of crude oil desalting desalters. The two most typical methods of crude oil desalting. The modern petroleum refinery has a series of core process units that create clean gasoline and low sulfur diesel fuel. The purpose of crude oil desalting is to remove these undesirable impurities, especially salts and water, from the crude oil prior to distillation the salt content in the crude oil. Crude oil refinery flow diagram showing process chemical. Crude oil that comes in contact with water carries some residual water.
Desalting, the removal of formation water from oil, is a vital process in crude oil recovery. Crude oil refinery flow diagram showing process chemical additives financial benefits. The pressure drop was measured and the efficiency of the desalting processes, dehydration and hydrocarbon crude intake in the water was calculated based on. Although distillation is usually known as the first process in petroleum refineries, in many cases, desalting should take place before distillation figure 3.
The pressure drop was measured and the efficiency of the desalting processes was calculated based on the bsw measurement, and oil salinity. Results showed that the contactor improved desalting, water in the crude oil was reduced and crude. Crude oil desalting technology is utilised to remove residual salt to meet these requirements. Crude oil often contains water, inorganic salts, suspended solids, and watersoluble trace metals. Crude oil management desalting chemicals emulsion breaking corrosion control. Oil treating and desalting systems desalting provides protection capital intensive refinery equipment by removing the salt component from crude oil. In order to mitigate the corrosion, it is advantageous to lower the salt concentration to under 5 mgl and water content material to under 0. In the desalting process, water is mixed with the crude. Salts deposit inside the tubes of furnaces and on the tube bundles of heat exchangers creating fouling, thus reducing the heat transfer efficiency. A composition and method for improving the removal of corrosive contaminants from crude oil within the desalter in a petroleum refinery. Step 1 in the refining process is to remove these contaminants so as to reduce corrosion, plugging, and fouling of equipment and to prevent poisoning catalysts in processing units.
Crude oil dehydration corrosion handbook baumann et j. Desalting of crude oil background the removal of salts found in the form of what we may call remnant brine is carried out in the desalting process. An increase of one part per million ppm of water and brine reduces the cost of crude oil by. Crude oil contains many contaminants which present challenges to refiners. Juan pereira is grateful to the projects 201003 cdchuc and peii20121184 peifonacit for funding. A surfactant will reduce the surface tension between two fluids. Crude oil desalting water washing water is mixed with the incoming crude oil through a mixing valve. Process group offers a range of technology options to cover most typical processing requirements related to crude oil desalting. Modification of an industrial crude oil desalting unit by electric. There are several strategies to address crude contaminants before the desalter that also aid the desalting process. As a first step in the refining process, to reduce corrosion, plugging, and fouling of equipment and to prevent poisoning the catalysts in processing units, these contaminants must be removed by desalting dehydration. This will reduce the salt content in the crude oil to the acceptable limits of 15 to 20 ptb pounds of salt, expressed as equivalent sodium chloride, per thousand barrels of oil. The water dissolves salt crystals and the mixing distributes the salts into the water, uniformly. The primary means to remove these contaminants is the desalting process.
A process for desalting a crude oil comprises 1 injecting steam into the oil to form a steaminjected oil. Operator of a middle east oil production facility eliminated desalter downtime by using process iq process systems performance services to enhance expertise in analyzing data from the facilitys numerous monitoring and control systems. These contaminants need to be removed to refine the oil into a finished product. Crude oil pretreatment desalting petroleum refinery. The current research presents a process modification aiming to improve the dehydration efficiency of a crude oil desalting unit through the.
There are many significant variables to control in the crude oil operation therefore the desalting. Crude oil transfer is usually achieved by pumping and for this we integrate liquid pumping skids into our packages in partnership with pump suppliers recognised throughout the upstream oil sector. Process design of crude oil electrostatic desalters project standards and specifications page 3 of 12 rev. The salt is dissolved in the water in the crude oil, not in the crude oil itself. Crude oil dehydration and desalting longdom publishing sl. Salt and water content specifications are even more rigid because of their negative effect in downstream processes due to corrosion, and catalyst deactivation. Three highiron crude oils were studied for iron distributions, deferrization, and desalting in the desalting process. The first step in the refining process is to remove these contaminants by desalting. An amine is added to the wash water or to the crude oil prior to. Modeling and optimization of desalting process in oil industry. Petroleum downstream crash course 6 desalting youtube.
Wang institute of pressure vessel and process equipment, east china university of science and technology, shanghai, pr china. Pdf article open access a comprehensive electrical. Crude oil desalting the desalting of crude oil is a process that does not have a high profile, but is vital to the operation of the modern petroleum refinery. How to crude oil desalting process in refinnerypetroleum. A desalter is a process unit in an oil refinery that removes salt from the crude oil. This salt needs to be removed so that the crude oil. The salt content after the desalter is usually measured in ptb pounds of salt per thousand barrels of crude oil. Desalting of crude oil is necessary due to the relationship between the price of exported crude oil and its quality. Crude oil desalting using hydrocyclones pdf free download. Natco electrodynamic desalter electrostatic desalting. During the desalting process, the challenge is to overcome the existence of an emulsion layer at the interface between oil and water. Step 2 most typical methods of crude oil desalting.
To remove salts from crude oil, waterin oil emulsion has to. This creates unnecessary wear on the column and a potential safety issue. In recent times, the proper cachet would be the controloptimisation phase marked by terms such as ddp process. Step 2 most typical methods of crude oil desalting are chemical. Crude oil desalting process phillips petroleum company. An optimum formulation concept is presented to describe emulsion breaking in. The first oil refinery unit is crude oil desalting. Crude oil desalterdehydration howebaker international.
Desalters provide more protection to costly refinery equipment than any other single piece of process hardware. Salts carried with the products act as catalyst poisons in catalytic cracking units. Desalting is a part of the refining process, in which, salts and water are removed from the crude oil prior to distillation. Crude oil introduced to refinery processing contains many undesirable impurities, such as sand, inorganic salts, drilling mud, polymer, corrosion byproduct, etc. Where there are two desalting stages for desalting crude oil. Some of the reasons why crude oil desalting is necessary are. An improved method and process unit for desalting petroleum crude oils in which a portion of the stable emulsion layer which forms in the desalter vessel is withdrawn from the desalter and diluted with a liquid diluent, typically oil or water or both to destabilize the emulsion which is then separated into separate oil.
Crude oil desalting introduction poor desalting has the following effects. Study on the deferrization and desalting for crude oils. To remove the salts, wash water is added mixed under turbulence to the crude in the incoming crude feed line. The desalting is usually the first process in crude oil refining. Salt and water content specifications are even more rigid. In petroleum industry normally emulsions encountered are some kind of water droplets dispersed in a continuous phase of oil. Where there are two desalting stages for desalting crude oil, the. By lowering the surface tension between two fluids in the case of desalting oil. Desalting is a waterwashing operation performed initially at the production field and thereafter at the refinery site for additional crude oil cleanup. Crude oil often contains water, inorganic salts, suspended solids and watersoluble trace metals. The desalting is usually the first process in crude oil refining of a refinery.
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